Textile manufacturing & global tradeHongbo Group · Chinahenry@hongbotex.comEN

Polyester staple fiber

Low-melt polyester fiber

Low-melt polyester staple fiber for thermally bonded nonwovens, wadding and composite materials. Compare the listed grades and confirm the processing temperature for your line.

Linear density
4D
Cut length
38 / 51 / 64 mm
Packing dimensions
135 × 110 × 78 cm
Net weight per bale
450 kg
Reference minimum order
5,000 kg
Virgin / recycled optionsThermal bonding

Quotation on request

Price depends on grade, quantity, packing and destination.

How thermal bonding works

A lower-melting sheath surrounds a polyester core. During heating, the sheath softens and bonds adjacent fibers; the core helps retain the structure. The range describes 110–150°C activation options, with 110°C grades in the table. Confirm the actual grade's thermal profile rather than treating this range as an oven setting.

Match the grade to the application

The 4D range includes 38, 51 and 64 mm cut lengths, virgin and recycled material, and white or black options. Applications include automotive headliners and acoustic panels, trunk liners, rigid wadding, high-density filters, palm or coir mattress layers, imitation-silk wadding and bonded filling.

Plan a representative line trial

Specify the base fiber blend, binder percentage, web weight, heating method and dwell time. Compare bond strength, stiffness, loft, recovery and dimensional stability after cooling. Thermal bonding can reduce reliance on liquid adhesives in suitable constructions; emissions, energy use and safety require evaluation of the actual process.

Available grades

Catalog reference values. Confirm the agreed grade, net weight, packaging and minimum quantity in the quotation.

Specification (D × MM)Raw Material TypeApplication / processing notes
Virgin 4D × 51MM100% Virgin Grade110℃ binder fiber for thermally bonded wadding.
Virgin 4D × 38MM100% Virgin GradeMolded automotive acoustic headliners and door panels.
Virgin 4D × 51MM100% Virgin GradeRigid wadding and high-density filtration mats.
Virgin 4D × 38MM100% Virgin GradeRigid wadding and densely packed acoustic nonwoven pads.
Virgin 4D × 64MM100% Virgin GradeCoir and palm fiber mattress structures.
Virgin 4D × 51MM100% Virgin GradeImitation silk wadding and garment panels.
Virgin 4D × 51MM100% Virgin GradeBlack binder fiber for automotive trunk liners and insulation mats.
Specification (D × MM)Raw Material TypeApplication / processing notes
Recycled 4D × 51MMRecycled (Non-Fluorescent)Home furnishings and bedding padding where optical brighteners are not wanted.
Recycled 4D × 51MMRecycled Grade110℃ binder fiber for building insulation mats and upholstery webs.

Please confirm grade availability and required documentation with your inquiry.

Applications

Ordering information

Packing dimensions
135 × 110 × 78 cm
Net weight per bale
450 kg
Reference minimum order
5,000 kg

Catalog reference values. Confirm the agreed grade, net weight, packaging and minimum quantity in the quotation.

Request a Quote

Price depends on grade, quantity, packing and destination.

Sample & line trial

Share the sample quantity and trial requirements. Availability, charges and delivery are agreed for your request.

Packing & shipment

Confirm bale specification, shipment quantity, destination and delivery terms. Agree the invoice, packing list, origin and transport documents required for the order.

Request a Quote

Contact

Request a Quote

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